标牌和 LED 灯带工厂,始于 2011 年

标牌和 LED 灯带工厂,始于 2011 年

用于照明应用的高性能 LED 线性模块 – WAGO 连接器和 ZHAGA 标准

You’ve probably heard about LED linear modules and their growing use in commercial and industrial lighting. But which module is right for your project? Unlike standard rigid LED bars, which are often used for simple illumination, high-performance linear LED modules are designed for professional lighting applications and are typically installed within aluminum channels, extrusions, or other fixture profiles to ensure optimal thermal management, uniform light output, and long-term reliability, although standalone use is possible in some cases.

Also referred to as Linear-type LED Modules, LED PCB Board Linear LED Modules, or Linear Light Sources, these modules are widely applied in office lighting, retail displays, supermarket shelving, industrial workshops, and architectural linear lighting. Thanks to their modular and cuttable design, they can be trimmed or interconnected to fit a wide range of fixture lengths, providing flexible layouts while maintaining high performance.

Equipped with WAGO terminals and designed according to Zhaga standards, these modules offer easy integration, standardized installation, and reliable performance across diverse projects. For OEM lighting manufacturers, project engineers, and lighting designers, understanding the structure, performance, and connector standards of these modules is essential. This article will explore their design features, key advantages, and professional applications, helping you select the most suitable solution for your next commercial or industrial lighting project.

High-performance LED Linear Modules

Core Advantages of High-Performance LED Linear Modules

High-performance LED linear modules are engineered to meet the demands of modern commercial, industrial, and architectural lighting. They combine high brightness, energy efficiency, and professional-grade reliability in a compact, modular design. Key advantages include:

High Brightness & Efficiency: Using FR4 PCB or AL boards and external constant-current drivers, these modules deliver stable, high-lumen output with low power consumption, ensuring long-term performance and consistent light quality.

Modular & Scalable Design: Modules can be cut to specific lengths or interconnected to accommodate a wide range of fixture sizes. This provides flexible installation options for offices, retail spaces, industrial workshops, and architectural linear lighting projects.

Flexible Dimming Options: These modules can be integrated with standardized drivers, allowing various dimming methods depending on the driver type, such as DALI, 0-10V, or PWM.

Standardized Connectors: Equipped with WAGO terminals and designed according to Zhaga standards, ensuring easy integration, standardized installation, and reliable long-term connectivity.

Recommended Installation: While modules can be used standalone, they are typically mounted within aluminum channels, extrusions, or other fixture profiles to optimize thermal management, mechanical stability, and light uniformity.

Comparative Analysis of LED Linear Modules: Philips, Samsung, and TRIDONIC

Philips Linear Modules Fortimo LED Strip High Efficiency Gen 6

Paving the way forward through the industry – with good quality of light and high energy efficiency.

特点

  • LED module efficiency of up to 212 lm/W
  • Long life-time: 100,000 hours
  • Good color rendering (CRI80)

益处

  • High Quality of Light
  • Total cost of ownership
  • Easy Design in
  • Smart System
Philips Linear Modules- Fortimo LED Strip High Efficiency Gen 6

产品Luminous flux (lm)CCT (K)功效 (Lm/W)Color rendering
Fortimo LED Strip 2ft MF 830 HE FC HV6 9290039986061029300020180-89
Fortimo LED Strip 2ft MF 830 HE FC HV6 9290039986062058300020180-89
Fortimo LED Strip 1ft MF 840 HE FC HV6 9290039985061100400021480-89
Fortimo LED Strip 2ft MF 840 HE FC HV6 9290039987062200400021480-89

Samsung Linear Modules- Q-series Gen2

Features & Benefits

  • Superior Efficacy : 213lm/W @ 80CRI 4000K, tc = 40℃
  • Two length options : 1 ft and 2ft boards well-fitting in the various fixture designs
  • Size: 280 / 560 / 1120 mm

应用

  • Replacement of T5/T8 tubes
  • Office / Retail / Living space
  • Troffer / Linear / Pendant
Samsung Linear Modules- Q-series Gen2

TYPE中国国际广播电台CCTLUMINOUS FLUXLUMINOUS EFFICACYPOWER CONSUMPTIONINPUT VOLTAGEDIMENSIONPART NUMBER
LT-Q562C80300020052011022.2560×18 mmSI-B8V102560US
35002060206SI-B8U102560US
40002120212SI-B8T102560US
50002120212SI-B8R102560US
LT-QB22C803000401020319.8441120×18 mmSI-B8V202B20US
35004120208SI-B8U202B20US
40004245214SI-B8T202B20US
50004245214SI-B8R202B20US
LT-Q282D8030009852014.927.2280×24 mmSI-B8V055280EU
40001045213SI-B8T055280EU
LT-Q562D80300019702019.854.4560×24 mmSI-B8V105560EU
40002090213SI-B8T105560EU

TRIDONIC Linear modules – Module LLE 24mm 2000lm HV ADV6

Features & Benefits

  • Colour temperatures 2,700, 3,000, 4,000, 5,000 and 6,500 K
  • Useful luminous flux 4,050 lm at Irated and tp = 25 °C
  • Efficacy of the LED module 203 lm/W at Irated and tp = 25 °C
  • High colour rendering index CRI > 80
  • High colour consistency (MacAdam 3)
  • Small luminous flux tolerances
  • Long lifetime up to 72,000 hours
  • 5 years guarantee
  • Ideal for linear and panel lights
  • 用于快速简单地将 LED 模块接线到 LED 模块的端子
  • Option backside terminal
  • Broad portfolio from extruded lenses and covers available
TRIDONIC Linear modules - Module LLE 24mm 2000lm HV ADV6

Operating mode HEArtice numberPhotometric codeLuminous flux (lm)功效 (Lm/W)Color rendering
LLE 24x280mm 2000lm 827 HV ADV628004894827/359610 lm193 lm/W>80
LLE 24x280mm 2000lm 830 HV ADV628004895830/359624 lm197 lm/w>80
LLE 24x280mm 2000lm 840 HV ADV628004896840/359662 lm209 lm/w>80
LLE 24x280mm 2000lm 850 HV ADV628004897850/359657 lm208 lm/w>80
LLE 24x280mm 2000lm 865 HV ADV628004898865/359649 lm205 lm/w>80
LLE 24x560mm 4000lm 827 HV ADV628004901827/3591,220 lm193 lm/w>80
LLE 24x560mm 4000lm 830 HV ADV628004902830/3591,248 lm197 lm/w>80
LLE 24x560mm 4000lm 840 HV ADV628004903840/3591.324 lm209 lm/w>80
LLE 24x560mm 4000lm 850 HV ADV628004904850/3591,315 lm208 lm/w>80
LLE 24x560mm 4000lm 865 HV ADV628004905865/3591,298 lm205 lm/w>80

SignliteLED High-Performance LED Linear Modules

SignliteLED Linear Modules are designed for high-brightness commercial and industrial applications. Equipped with WAGO connectors and compliant with Zhaga standards, these modules integrate easily into linear fixtures, offering excellent thermal performance and consistent light output.

Features & Benefits

  • High luminous efficacy and high brightness: up to 1,800 lm/m
  • High colour consistency (MacAdam 3)
  • Efficacy of the LED module 203 lm/W
  • Long lifetime: 50,000+ hours
  • Excellent thermal management: FR4 or AL PCB + external driver
  • Dimmable with DALI / 0–10V / PWM (driver dependent)
  • Flexible customization: length, power, and color temperature
280x24mm 2600LM LED 线性模块

模型CCT (K)LED 类型功效 (Lm/W)中国国际广播电台长度LED Brand
HE ROX24T012E3000k/4000k/6500k3030 / 2835 SMD203lm/W≥RA 80+/90+, SDCM ≤3140mmosram/ lumiled/ bridgelux/ seoul/ samsung
HE ROX24T024E3000k/4000k/6500k3030 / 2835 SMD203lm/W≥RA 80+/90+, SDCM ≤3240毫米osram/ lumiled/ bridgelux/ seoul/ samsung
HE ROX24T048E3000k/4000k/6500k3030 / 2835 SMD203lm/W≥RA 80+/90+, SDCM ≤3560mmosram/ lumiled/ bridgelux/ seoul/ samsung
HE ROX24T096E3000k/4000k/6500k3030 / 2835 SMD203lm/W≥RA 80+/90+, SDCM ≤311200mmosram/ lumiled/ bridgelux/ seoul/ samsung

Comparative Table of LED Linear Modules

Brand & Series光效(lm/W)Luminous Flux (lm/m)Lifetime (hrs)中国国际广播电台CCT RangeDriver / DimmingTypical LengthsMarket Price Range (USD/pc)
Philips Fortimo HE Gen6up to 2141029–2200100,000803000–4000KExternal CC, DALI/0–10V/PWM1ft, 2ft10–20USD/pcs
Samsung Q-Series Gen2up to 214985–4245>50,000803000–5000KExternal CC, DALI/0–10V/PWM280/560/1120 mm9–16USD/pcs
Tridonic LLE ADV6193–209610–132472,000802700–6500KExternal CC, Push terminals280/560 mm11–18USD/pcs
SignliteLED HE ROX Series~203610–180050,000+80/903000–6500KExternal CC/CV, DALI/0–10V/PWM140/240/560/1120 mm6–9USD/pcs

Applications & Market Use Cases

Case-based Descriptions

办公室照明

LED linear modules deliver uniform, low-glare lighting ideal for modern offices.
They are frequently integrated into T5/T8 replacement tubes, suspended linear fixtures, or aluminum channels, ensuring consistent illumination across open-plan workspaces and meeting rooms

零售和展示照明

With CRI >80 or >90, these modules accurately reproduce merchandise colors, enhancing the visual appeal of products in stores and showrooms.
They are embedded into shelf lighting systems, linear display channels, or custom profile fixtures, making goods stand out vividly.

Industrial & Commercial Spaces

High-efficiency modules help reduce operational costs in warehouses, production lines, and large commercial facilities.
They are often installed in batten lights, waterproof fixtures, or modular linear luminaires, ensuring durability and energy savings.

Architectural & Decorative Lighting

Thanks to their slim form factor and high lumen density, linear modules are widely applied in architectural coves, recessed profiles, and decorative luminaires for ambient and accent lighting.

Applications-of-LED-Linear-Modules

Example luminaires integrated with LED Linear Modules: Panel Lights, Grow Lights, High Bay Fixtures, and T5/T8 Tube Lights.

注:

  • Linear modules should be mounted into aluminum extrusions or heat-conductive profiles for proper thermal management.
  • Certain modules are cuttable and can be configured into T5/T8 tubes or suspended fixtures, offering flexibility for OEM lighting manufacturers.
  • Selection of module length, brightness, and connector type should align with fixture design and project requirements.
YouTube 视频

Application Matrix

应用领域Typical Integration主要优势
Office & CommercialT5/T8 retrofit, pendant, aluminum profilesHigh efficacy, uniform light, low glare
Retail & DisplayShelf lighting, linear channels, showcaseHigh CRI, vivid product presentation
Industrial & WarehouseBatten lights, waterproof fixturesEnergy saving, long lifetime, robust
Architectural & DecorativeCove lighting, recessed channelsSlim design, high lumen output, flexible CCT

 Connector Standards & Integration

WAGO Connectors

WAGO connectors are widely used in LED linear modules for their reliability, ease of installation, and secure electrical connection.

These push-in terminals allow quick wiring between modules or to the main fixture, reducing assembly time and minimizing wiring errors.

For manufacturers and system integrators, WAGO connectors provide a flexible and standardized solution for linear lighting installations.

LED linear modules WAGO Connector

扎加标准

 Zhaga is not a connector itself, but an international standard defining mechanical, electrical, and photometric interfaces for LED modules.

Compliance with Zhaga allows LED linear modules to be interchangeable across compatible fixtures and profiles, ensuring consistent integration and simplifying replacement or upgrades.

Integration Flexibility

LED linear modules with standardized connectors can be easily integrated into various fixture designs, aluminum profiles, or architectural channels.

They support multiple dimming methods, including DALI, 0-10V, and PWM, providing flexibility for office, retail, industrial, and architectural lighting applications.

Power Supply & Brightness Control

External Drivers

LED linear modules often utilize external constant-current or constant-voltage drivers to achieve higher brightness, better thermal management, and scalable installation options.
By separating the driver from the module, designers can optimize heat dissipation and extend module lifetime. External drivers also allow multiple modules to be connected in series or parallel, providing flexibility for fixture length and layout.

Lifud LF-FMR 系列恒流线性 LED 驱动器

Lifud LF-FMR Series Constant Current Linear LED Driver

型号LF-FMR020YSIII/LF-FMR040YSIII/LF-FMR060YSIII
输入电压AC220-240V
输出电压DC25-75V/DC40-130V/DC80-200V
输出电流:200/250/300/350 毫安
功率: 20W/40W/60W
功效:87%-92.5%
PF: ≥0.93
IP 等级:IP20
认证:EENEC、CE、CB、UKCA、RCM、EL、CCC、EAC
保修:5 年

Brightness & Efficiency

External drivers enable LED linear modules to reach high lumen output without being limited by the module’s internal circuitry.

Typical linear modules achieve luminous efficacy of 193–214 lm/W, with total brightness ranging from 610 lm/m to over 1,800 lm/m depending on the model and color temperature.

This makes them suitable for demanding applications in offices, retail, industrial facilities, and architectural lighting.

调光兼容性

LED linear modules with external drivers can support multiple dimming standards, including DALI, 0-10V, and PWM.

This flexibility allows seamless integration into intelligent lighting systems, enabling precise control over brightness and energy consumption.

Design Considerations & Installation

热管理

LED linear modules inevitably produce heat during operation. Effective thermal designensures stable lumen output and prolongs service life.
They should be mounted intoaluminum channels, heat-dissipating extrusions, or linear fixtures with integrated heat sinks, which provide reliable thermal conduction.

LED linear modules for linear office light aluminum profiles

Linear Office Light Aluminum Profile

LED linear modules for linear light aluminum profiles

Linear Heat Sink Aluminum Profile

Electrical Compatibility

Most LED modules work with external constant current or constant voltage LED drivers.

When designing fixtures, always check voltage, current range, and dimming protocols (DALI, 0–10V, PWM, or DMX512) for compatibility.

Connector Handling

Modules are typically equipped with WAGO push terminals, snap-in connectors, or Zhaga-standard interfaces.

Avoid excessive pulling or bending during installation. Using standardized connectors improves interchangeability and simplifies future maintenance.

Mechanical Stability

Secure installation is key to long-term reliability. Modules should be mounted using screws, fixing clips, or thermally conductive adhesive tapes.

Incorrect mounting can cause warping or poor heat sink contact, leading to shortened lifespan.

Optical Considerations

For optimal light distribution, linear modules can be paired with diffusers, micro-prism lenses, or reflectors.

Low-glare optics are recommended for office and retail lighting to meet visual comfort standards (UGR <19).

安装环境

Unless rated with anIP protection level, modules should be installed in dry, ventilated indoor environments.

For industrial or outdoor applications, consider humidity, dust, vibration, and ambient temperature.

Checklist for Installers

✓ Verify driver compatibility with module specs .
✓ Ensure adequate heat sinking with aluminum profiles.
✓ Use secure mounting methods (screws, clips, adhesive).
✓ Handle WAGO / Zhaga connectors with care.
✓ Confirm wiring polarity and dimming protocol (DALI, 0–10V, PWM, DMX512) .
✓ Check IP rating for industrial or outdoor use.

结论

High-performance LED linear modules offer versatile, energy-efficient, and reliable lighting solutions for commercial, industrial, and architectural projects. By understanding their design, connector standards, installation requirements, and compatibility with external drivers, lighting designers and project engineers can select the optimal module for each application.

Whether integrated into aluminum profiles, T5/T8 tube lights, suspended fixtures, or custom channels, these modules deliver uniform illumination, high brightness, and long-term performance. Proper selection and installation ensure optimal thermal management, consistent light output, and ease of maintenance.

For OEMs, lighting manufacturers, and system integrators, leveraging standardized connectors such as WAGO and adhering to Zhaga standards simplifies fixture design and enhances system flexibility.

By considering all these factors, project stakeholders can maximize the efficiency, reliability, and aesthetic impact of LED linear modules in any lighting application.

140x24mm 1300lm LED线性模块

140x24mm 550lm LED线性模块

Model: ROX24T012E-140MM/RQX24T012E-140MM
Input Voltage: 10.4-11.4VDC
Input Current: 275mA
Input Watt: 3W
Lumens: 549-621 lm
Luminous Efficacy: 183-205 lm/W
LED Types: SMD3030/SMD2835
LED Chip: Samsung/Osram/LUMILEDS/Bridgelux/Seoul
LED QTY: 12pcs
色温:2700K/3000K/4000K/5000K/6500K
CRI: 80/90
Dimension: 139×23.6×1.6mm
PCB Material: Aluminum/FR-4
Certification: CE, RoHS
Warranty: 5 Years

1120x24mm 10000LM LED 线性模块

1120x24mm 4500LM LED 线性模块

Model: ROX24T096E-1120MM/RQX24T096E-1120MM
Input Voltage: 83.6-90.8VDC
Input Current: 275mA
Input Watt: 24.3W
Lumens: 4491-4964 lm
Luminous Efficacy: 187-205 lm/W
LED Types: SMD3030/SMD2835
LED Chip: Samsung/Osram/LUMILEDS/Bridgelux/Seoul
LED QTY: 96pcs
色温:2700K/3000K/4000K/5000K/6500K
CRI: 80/90
Dimension: 1119×23.6×1.6mm
PCB Material: Aluminum/FR-4
Certification: CE, RoHS
Warranty: 5 Years

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