2011년부터 간판 및 LED 스트립 조명 공장

2011년부터 간판 및 LED 스트립 조명 공장

문의에서 배송까지: 석재 백라이트를 위한 맞춤형 이중 색상 LED 시트 프로젝트

주요 테이크 아웃

  • Solution: Dual-color LED Sheet system for large-area translucent stone backlighting.
  • Result: Achieved uniform illumination with zero visible hotspots at <30mm installation depth.
  • System Scale: Controlled 100 LED Sheet modules across 3 zones using Casambi + PWM dimming.
  • Efficiency: Delivered from design approval to shipment in 12 working day.
  • Architecture: Single power supply + single controller per zone after load optimization.
tunable-white-led-sheets

소개

This is a custom LED Sheet lighting project developed for a translucent stone backlighting application in Northern Europe, covering the full process from initial inquiry to final shipment, including system engineering, material testing, and production delivery.

LED 시트 라이트 is a modular, cuttable planar light source designed for uniform surface illumination in architectural backlighting applications, offering high light diffusion performance, reduced hotspot visibility, and flexible installation for irregular structures.

In stone backlighting systems, the primary challenge is not brightness but achieving uniform light distribution through materials with varying optical diffusion properties, while maintaining stable performance under constraints such as installation depth, power distribution, and dimming compatibility.

This case study demonstrates how a dual-color LED Sheet system was engineered to meet these requirements and deliver a stable, controllable, and installation-ready lighting solution.

Project Overview: A Nordic Design Studio’s Custom Stone Backlighting Request

This project came from a Nordic architectural design studio looking for a dual-color LED Sheet lighting solution for a custom translucent stone installation. The objective was to create soft and uniform backlighting while maintaining flexible brightness and color temperature adjustment for different ambient scenes.

Unlike conventional decorative lighting applications, stone backlighting places much higher demands on light diffusion, hotspot control, installation depth, and overall system stability. Even high-power lighting systems may fail to deliver a premium visual effect if uneven illumination or visible LED hotspots appear behind the stone surface.

Compared with traditional LED strips or rigid LED panels, LED Sheet systems offer greater layout flexibility, distributed lighting capability, and better integration for irregular architectural structures. For a more detailed comparison between LED Sheet and conventional LED panel solutions, please refer to LED Sheet vs LED Panel: Key Differences, Applications, and How to Choose.

Why LED Sheet Was Selected Instead of Traditional LED Strip

솔루션Limitation in Stone Backlighting
LED 스트립Visible hotspots and uneven diffusion behind stone
Rigid LED PanelLimited cutting flexibility for custom structures
LED 시트 라이트Flexible cutting, uniform illumination, and easier large-area integration

For projects that require large-area uniform illumination, LED Sheet systems are generally more effective than traditional LED strip layouts. A more detailed technical comparison between the two solutions can be found in LED 시트 라이트 대 LED 스트립 라이트: 차이점은 무엇입니까?.

For this project, the client required both uniform stone illumination and simplified installation flexibility, making dual-color LED Sheet Light a more suitable solution than conventional LED strip layouts.

Project Snapshot

Project Item명세서
애플리케이션Stone Backlighting
Client LocationNorthern Europe
LED SolutionDual-Color LED Sheet Light
Standard Module Size240×480mm
Total LED Sheet Quantity100 pcs
Installation Areas3 Zones
Zone A ControlCasambi CCT Dimming
Zone B ControlCasambi CCT Dimming
Zone C ControlPWM CCT Dimming
Control RequirementOne Power Supply + One Controller per Zone
Main ChallengePower Optimization & Wiring Simplification
Production Time12 Working Days
시험IES + Integrating Sphere

After reviewing the installation dimensions provided by the client, the LED Sheet layout and quantity were calculated based on the lighting coverage requirement of each installation area.

  • Area A: 30 pcs (Casambi CCT Control)
  • Area B: 30 pcs (Casambi CCT Control)
  • Area C: 25 pcs (PWM CCT Control)

To simplify future maintenance and reduce potential downtime risk, an additional 15 spare modules were also recommended during the quotation stage.

At the early communication stage, the client had limited experience with LED Sheet systems and was unfamiliar with cascading connections and controller configuration. To simplify understanding, we provided real installation photos, wiring references, and previous project examples to explain the overall system structure and installation logic.

사용자 정의 LED 시트 조명

조정 가능한 흰색 LED 시트

크기 ( LXH ): 250mmx 250mm/ 490mmx245mm
LED 유형: 2835 SMD
LED 수량: 200pcs/484pcs
작동 전압: DC 24V
전원: 16W/40W
색온도 조절 가능 범위: 2700K – 6500K
광속: 1600LM/M/3800LM/M
연색지수: >90RA
최소 절단 길이: 25mmx25mm/22.3mm x22.3mm
디밍 가능: 예
빔 각도: 120°

What Information Is Needed Before Starting a Stone Backlighting Project?

Before system design and quotation, several key project details were confirmed with the client to ensure the LED Sheet solution could meet both lighting performance and installation requirements.

For architectural stone backlighting applications, factors such as stone diffusion performance, installation depth, dimming requirements, and power distribution can directly affect the final lighting result.

Key Project Information Confirmed Before Engineering Design

Project Requirement목적
Stone material type & light transmittanceEvaluate diffusion performance and hotspot risk
Installation area dimensionsCalculate LED Sheet quantity and layout
Available installation depthOptimize lighting uniformity and spacing
Target brightness & CCT rangeSelect suitable power and dimming configuration
Power supply locationPlan wiring structure and voltage distribution
Dimming & control requirementsDetermine compatible controller solution
Wiring accessibilitySimplify installation and future maintenance
Maintenance expectationsReserve spare modules and modular replacement strategy

In this project, the client initially focused mainly on lighting appearance and dimming flexibility. However, after reviewing the actual installation conditions and stone material characteristics, the engineering focus gradually shifted toward power optimization, cascading stability, and simplified installation structure.

This early-stage requirement confirmation helped reduce potential installation risks and made the later system optimization process significantly more efficient.

Engineering Solution: System Design & Power Optimization

At this stage, the project was no longer simply about selecting compatible components. The main challenge became balancing system stability, installation simplicity, and electrical load limitations within a single integrated solution.

Dimming System Strategy

The client required flexible dimming capability for future architectural applications. However, due to the distributed load structure of LED Sheet systems, not all dimming protocols can maintain stable performance under large-area operation.

After evaluation, two compatible solutions were selected:

  • Casambi wireless dimming system
  • PWM dual-color dimming system

The final selection focused on long-term stability, smooth dimming performance, and compatibility with continuous distributed loads.

Controller selection was based not only on dimming functionality, but also on load capacity, dual-color compatibility, cascading stability, and long-distance signal reliability.

For this project, wireless Casambi control provided flexible smart dimming capability for architectural applications, while the PWM dual-color controller offered stable CCT adjustment and simplified integration with the LED Sheet power structure.

This combination helped balance user control experience, installation simplicity, and long-term operational stability.

dual-color-led-sheet-casambi-CCT-wiring-diagram

dual-color-led-sheet-wiring-diagram

System Verification & Connection Testing

To help the client better understand the system structure and verify real operating performance, multiple connection and dimming tests were completed before final confirmation.

Both Casambi wireless dimming and PWM CCT control configurations were tested using actual LED Sheet modules, including cascading connection verification, brightness adjustment, and dual-color dimming performance.

The testing process also verified controller loading capability and long-distance cascading stability under continuous operation conditions.

Real testing photos, wiring diagrams, and operation videos were provided to the client to simplify installation understanding and reduce uncertainty during project implementation.

Real-testing-photos-of-led-sheet

Installation Constraint

One of the client’s key requirements was: Each lighting zone must operate with only one power supply and one controller.

In conventional LED Sheet systems, power is typically distributed through multiple injection points to maintain stable current flow. A single-power architecture significantly increases the complexity of load balancing and thermal control.

Without proper optimization, uneven current distribution and overheating can easily occur in large-area lighting applications.

To simplify installation, the client also expected each controller to manage the entire lighting zone instead of splitting the system into multiple control sections.

Based on the final power optimization result, each controller was configured to manage approximately 25–30 LED Sheet modules within a single zone.

The cascading connection structure was also redesigned to maintain stable current distribution and dimming performance across the entire installation area.

This approach streamlined the overall system layout while maintaining reliable signal transmission and stable operation across long cascading connections.

Zone Configuration Summary

ZoneLED Sheet QtyController ConfigurationPower Structure
Area A30 pcsSingle ControllerSingle Power Supply
Area B30 pcsSingle ControllerSingle Power Supply
Area C25 pcsSingle ControllerSingle Power Supply

Real Material Testing Changed the Design Direction

Instead of relying only on theoretical calculations, we tested the system using the actual stone material provided by the client.

Unlike standard decorative lighting materials, translucent stone reacts differently depending on material density, thickness, texture, and internal diffusion characteristics. Because of this, installation depth and light diffusion performance had to be evaluated together during the testing stage.

The testing process focused on several key factors:

  • Light diffusion performance of the stone
  • Hotspot visibility at different installation depths
  • Brightness uniformity under dual-color operation
  • System load under real application conditions

The result showed that the stone itself provided strong light diffusion capability, allowing the system to achieve soft and uniform illumination at a lower brightness level than initially estimated.

This also made it possible to optimize the overall system load and redesign the power architecture without affecting lighting uniformity or dimming performance.

Optimized System Outcome

After system optimization, the final solution achieved:

  • One power supply per zone
  • One controller per zone
  • Stable operation under optimized load
  • Uniform hotspot-free stone backlighting
  • Simplified on-site installation process
led-sheet-Project-workflow-process-diagram

Testing, Production & Quality Assurance

After final approval, the project moved into production and system validation to ensure full compliance with the engineered design.

All LED Sheet modules were manufactured within 12 working days. Before assembly, all key components—including power supplies and dimming controllers—were cross-checked for system compatibility.

Each lighting zone was delivered as a pre-configured system kit with matched wiring, controllers, and settings to ensure plug-and-play installation on site.

Before shipment, full system verification was completed, including power stability testing, dimming response check, and continuous dual-color operation under real load conditions.

Photometric validation (IES and integrating sphere testing) was also conducted to confirm consistent light output after system optimization.

After passing all tests, the system was released for packaging and labeled by installation zones for efficient on-site deployment.

Final Result

  • Verified system stability under full load
  • Consistent dimming and color performance
  • Uniform optical output across all zones
  • Installation-ready delivery structure
YouTube 동영상

자주 묻는 질문

결론

This project demonstrated how a properly engineered LED Sheet system can deliver stable architectural backlighting performance while simplifying installation and maintaining reliable dimming and power control.

By combining real material testing, optimized electrical architecture, and compatible dimming control, the final solution successfully achieved stable visual performance for the architectural stone application.

If you have similar stone backlighting or custom LED Sheet projects, feel free to discuss your requirements with us.

SignliteLED supports architectural lighting projects with in-house manufacturing, experienced engineering & R&D teams, strong customization capability, and extensive project experience.

RGBW LED 시트

RGBW LED 시트 조명

크기(LxW): 250mmx250mm/490mmx250mm
LED 유형: 5050 RGBW 4 in 1 SMD LED
LED 수량: 150LED/288LED
작동 전압: DC 24V
전원: 24W/48W
발광 색상: RGB + 따뜻한 흰색(3000K), RGB + 자연적인 흰색(4000K), RGB + 멋진 흰색(6000K)
빛 효율: 90lm/w
최소 절단 길이: 50mmx50mm/20.4mm x122.5mm
빔 각도: 120°
디밍 가능: 예

주소 지정 가능한 LED 시트

주소 지정 가능한 LED 시트

크기(LxW): 250mmx250mm
LED: 100개 5050 SMD
IC 유형: 내장 WS2812
IC 수량: 100개
색상: Rgbic
작동 전압: DC 12V
현재: 1.08A
전원: 13W
광속: 20LM/LED
파장: 620-625nm(빨간색), 520-525nm(녹색), 465-470nm(파란색)
빔 각도: 120°

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